COLLECTION

Custom Baseball Caps

Best for
Outdoor event teams and field crews, Sports clubs and running groups, Company uniforms and staff gifts, Festivals, markets and product launches
Branding options
Embroidery on selected cotton, denim, corduroy and structured cap styles, Full-colour digital or transfer print on selected models, Dye sublimation or full-colour print on selected polyester and custom-print styles, Patch, side or wrap branding only where the chosen model supports it
Popular styles
Cotton twill, brushed cotton and washed cotton, Polyester and nylon taslan, Cotton-spandex and linen-viscose blends, PU leather-look patches on selected caps
MOQ
From 50 units, depending on the item
Delivery
Australia-wide; freight quoted per order
Price range
From AU$3.75 ex-GST at volume — exact price by quantity on each product
Lowest From price
Premium American Twill Cap with Contrast Peak — from AU$3.75 ex-GST
Fastest turnaround
Premium American Twill Cap with Contrast Peak — 2–3 weeks · from AU$3.75 ex-GST
Premium pick
Swiss Peak Five Panel Cap — Branded Headwear — from AU$15.15 ex-GST
Express dispatch
Express dispatch: finished orders leave our Sydney production within 24 hours — courier transit is separate and quoted per job.
Proof
Free digital proof before production, on every order
Checked
Prices verified 16 Sept 2026 · stock levels refreshed 28 Sept 2026 (Sydney time)
Also searched as
custom baseball caps, embroidered caps australia, branded caps bulk, logo caps, company caps

Sense2 supplies custom baseball caps in structured and unstructured cotton twill, washed cotton, polyester, nylon taslan and cotton-spandex styles. They suit outdoor teams, event crews, clubs and company caps that need repeat wear rather than a one-day handout. Branding may include embroidery, transfer, full-colour digital print, dye sublimation or screen-printing, depending on the selected model. Artwork, placement and colours are confirmed against the cap template before production.

32 products match this collection.

Sandwich Peak Caps — Custom Branded Cotton Caps
Baseball Caps
Sandwich Peak Caps — Custom Branded Cotton Caps
AU$14.07 at 250 ex GSTMOQ 50
Custom Cotton Twill Baseball Caps, Branded 6-Panel
Caps & Hats
Custom Cotton Twill Baseball Caps, Branded 6-Panel
AU$10.05 at 250 ex GSTMOQ 50
Black Sports Cap with Colour Trim — Embroidered
Event Hats
Black Sports Cap with Colour Trim — Embroidered
AU$10.70 at 250 ex GSTMOQ 50
Denim 6 Panel Caps — Custom Embroidered Headwear
Baseball Caps
Denim 6 Panel Caps — Custom Embroidered Headwear
AU$13.30 at 250 ex GSTMOQ 50
Corduroy Six-Panel Cap
Baseball Caps
Corduroy Six-Panel Cap
AU$14.60 at 250 ex GSTMOQ 50
Falcon Cotton Twill Cap with Leather-Look Patch
Baseball Caps
Falcon Cotton Twill Cap with Leather-Look Patch
AU$11.05 at 250 ex GSTMOQ 50
Full Colour Printed Baseball Caps — Custom Snapback
Business Merchandise
Full Colour Printed Baseball Caps — Custom Snapback
AU$30.75 at 250 ex GSTMOQ 100
Branded 5-Panel Cotton Caps with Custom Embroidery
Caps & Hats
Branded 5-Panel Cotton Caps with Custom Embroidery
AU$10.15 at 250 ex GSTMOQ 50
Branded Polyester Cap with Honeycomb Mesh
Baseball Caps
Branded Polyester Cap with Honeycomb Mesh
AU$28.70 at 250 ex GSTMOQ 50
Swiss Peak Five Panel Cap — Branded Headwear
Swiss Peak Corporate Gifts
Swiss Peak Five Panel Cap — Branded Headwear
AU$27.60 at 250 ex GSTMOQ 50
Organic Cotton Six Panel Caps (Structured, Adjustable)
Caps & Hats
Organic Cotton Six Panel Caps (Structured, Adjustable)
AU$12.75 at 250 ex GSTMOQ 50
Recycled Polyester Six Panel Caps (GRS Certified, Adjustable)
Baseball Caps
Recycled Polyester Six Panel Caps (GRS Certified, Adjustable)
AU$10.30 at 250 ex GSTMOQ 50
Linen Blend Caps
Caps & Hats
Linen Blend Caps
AU$20.38 at 250 ex GSTMOQ 50
Premium American Twill Cap with Contrast Peak
Baseball Caps
Premium American Twill Cap with Contrast Peak
AU$8.31 at 250 ex GSTMOQ 50
Brushed Heavy Cotton Cap with Peak Inserts
Baseball Caps
Brushed Heavy Cotton Cap with Peak Inserts
AU$10.21 at 250 ex GSTMOQ 50
Brushed Heavy Cotton Six-Panel Cap
Baseball Caps
Brushed Heavy Cotton Six-Panel Cap
AU$11.16 at 250 ex GSTMOQ 50
Brushed Heavy Cotton Cap with Suede Peak
Baseball Caps
Brushed Heavy Cotton Cap with Suede Peak
AU$9.50 at 250 ex GSTMOQ 50
Brushed Cotton Cap with Reflective Peak Trim
Baseball Caps
Brushed Cotton Cap with Reflective Peak Trim
AU$9.74 at 250 ex GSTMOQ 50
Washed Chino Cotton Twill Cap
Baseball Caps
Washed Chino Cotton Twill Cap
AU$13.87 at 250 ex GSTMOQ 50
Pulse Sports Cap with Mesh Ventilation
Baseball Caps
Pulse Sports Cap with Mesh Ventilation
AU$13.50 at 250 ex GSTMOQ 50
Falcon 6-Panel Cap with Sublimated Patch
Baseball Caps
Falcon 6-Panel Cap with Sublimated Patch
AU$29.25 at 250 ex GSTMOQ 100
Vintage-Wash Cotton Twill Cap
Caps & Hats
Vintage-Wash Cotton Twill Cap
AU$10.95 at 250 ex GSTMOQ 25
Swift Six-Panel Cap - Chrome Buckle Edition
Caps & Hats
Swift Six-Panel Cap - Chrome Buckle Edition
AU$10.70 at 250 ex GSTMOQ 25
Custom Cotton Twill Six-Panel Cap
Caps & Hats
Custom Cotton Twill Six-Panel Cap
AU$18.60 at 250 ex GSTMOQ 100
Custom-Colour Cotton Twill Cap
Caps & Hats
Custom-Colour Cotton Twill Cap
AU$18.60 at 250 ex GSTMOQ 100
Custom Wrap Embroidery Cotton Cap
Caps & Hats
Custom Wrap Embroidery Cotton Cap
AU$18.60 at 250 ex GSTMOQ 100
Racing Stripe Six-Panel Cap
Caps & Hats
Racing Stripe Six-Panel Cap
AU$19.80 at 250 ex GSTMOQ 100
Hanford Piped Cotton Cap
Caps & Hats
Hanford Piped Cotton Cap
AU$19.55 at 250 ex GSTMOQ 100
Raven Cotton Cap with Contrast Stitching
Caps & Hats
Raven Cotton Cap with Contrast Stitching
AU$15.95 at 250 ex GSTMOQ 50
Swiss Peak Cotton-Spandex Six Panel Cap
Caps & Hats
Swiss Peak Cotton-Spandex Six Panel Cap
AU$27.60 at 250 ex GSTMOQ 50
Washed Cotton Five-Panel Cap in Sixteen Shades
Baseball Caps
Washed Cotton Five-Panel Cap in Sixteen Shades
AU$9.10 at 250 ex GSTMOQ 25
Vintage Washed Five Panel Cap
Baseball Caps
Vintage Washed Five Panel Cap
AU$11.00 at 250 ex GSTMOQ 50

Why promotional headwear work — the research

  • Promotional headwear generates 4,000 impressions over its lifetime.
  • Of consumers would keep a promotional cap or hat for at least a year.
  • Would wear it at least once a week.

Source: ASI Global Advertising Impressions Study, 2026/2027 edition (US consumers) · All 19 product families · Compiled by Sense2 from the study's published tables · checked 23 Sept 2026. Category averages from a US consumer survey, not a forecast for any one product or campaign. Research provided by the Advertising Specialty Institute, ©2026.. Figures quoted as published; we do not adjust them.

How to choose

Start with the cap shape and the way it will be worn. Structured six-panel cotton twill gives a defined front panel for embroidery and a traditional uniform look. Washed cotton and five-panel styles feel softer and more relaxed. Polyester, mesh and nylon taslan suit lighter sports or outdoor use. Check the closure and fit range when one order must serve a mixed group. A leather-look PU patch is a different surface from cotton and needs its own artwork decision.

The print operator’s decision is usually contrast, scale and surface. Fine lettering can lose clarity in embroidery, especially across textured corduroy or washed fabric. Full-colour artwork reproduces more detail on supported printed panels, while sublimation suits selected polyester formats and gradients. Keep important marks away from seams, curves and the peak, and supply clean artwork with the intended thread or print colours. Ask for the model template, decoration area, setup fees and digital proof before approving production. Production timing depends on stock, artwork and branding method; confirm the required date before ordering.

Compare your options

TypeBest forBrand feelTypical use
Structured cotton six-panelTeams, uniforms and outdoor eventsClear, familiar and embroideredCompany caps with a front logo that needs strong recognition
Washed cotton five-panelMarkets, clubs and relaxed campaignsSoft, casual and lightly lived-inLogo caps for weekend events and retail-style merchandise
Full-colour printed polyesterArtwork-led launches and festivalsGraphic, expressive and high-detailBranded caps bulk orders carrying gradients, illustration or photography
Mesh or nylon sports capRunning groups, field crews and active eventsLight, practical and performance-ledBreathable team headwear with a compact front decoration

Frequently asked questions

What is the cheapest product in Custom Baseball Caps?

Right now Premium American Twill Cap with Contrast Peak carries the lowest From price in this collection: from AU$3.75 ex-GST. The From price is the unit price at higher quantities; the minimum order is stated on the product. Get the exact unit price for your quantity from its quantity breaks: https://sense2.com.au/product/200102

Premium American Twill Cap with Contrast PeakPremium American Twill Cap with Contrast Peak
What is the fastest product to get branded in Custom Baseball Caps?

Premium American Twill Cap with Contrast Peak has the shortest production window in this collection: 2–3 weeks from artwork approval, from AU$3.75 ex-GST. Production starts once you approve the proof; freight time depends on your destination and is quoted with the order. https://sense2.com.au/product/200102

Premium American Twill Cap with Contrast PeakPremium American Twill Cap with Contrast Peak
Which product in Custom Baseball Caps suits executives or a more designed gift?

Swiss Peak Five Panel Cap — Branded Headwear is the premium pick in this collection (from AU$15.15 ex-GST) — the finish Sense2 recommends for leadership teams, board-level clients and milestone gifts. To compare it against the lowest-priced option, ask for both prices at your quantity. https://sense2.com.au/product/18390

Swiss Peak Five Panel Cap — Branded HeadwearSwiss Peak Five Panel Cap — Branded Headwear
What is the minimum order for custom baseball caps?

Minimums start at 50 units in this range; each product states its own minimum order. Unit price depends on quantity, so ask for a stepped quote across the quantities you are weighing up.

How can custom baseball caps be branded with a logo?

The branding methods listed across this range are embroidery, sublimation print, debossing and laser engraving. Sense2 supplies the finished item with your branding applied as one order; the print area and positions are stated on each product page, and you approve an artwork proof before production starts.

How long does production take for custom baseball caps?

Between 2–9 weeks from artwork approval, depending on the product — each product page states its own production window. Freight time depends on your destination and is quoted with the order.

Can I order a sample of Custom Baseball Caps before placing a full order?

Yes — samples are available. Samples are charged at cost plus freight up front, and we credit the sample cost back on orders of 100+ units (and for returning customers) — so the sample effectively costs nothing once you order. Branded pre-production samples are also available with a setup fee that's credited back on the full order.

Does the Best Price Guarantee apply to custom baseball caps?

Yes. If you show Sense2 an Australian competitor's advertised price for an identical product, we verify it and match it — the guarantee covers promotional merchandise resellers operating in Australia and excludes clearance, seconds and manufacturer pricing. Details are in our terms.

Can I order custom baseball caps in Sydney, Melbourne, Brisbane or elsewhere in Australia?

Yes — Sense2 supplies custom baseball caps Australia-wide, including Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra, Gold Coast and Hobart, with dispatch from our production centres and freight quoted for your destination on each order. City pages: https://sense2.com.au/locations/sydney, https://sense2.com.au/locations/melbourne, https://sense2.com.au/locations/brisbane.

What are custom baseball caps typically used for?

Most of this range is chosen for conferences, trade shows and delegate kits. Tell Sense2 the occasion, the recipients and the quantity and we will point you to the right pieces for the brief.

Do promotional headwear actually get kept and used?

Promotional headwear generates 4,000 impressions over its lifetime. 64% of consumers would keep a promotional cap or hat for at least a year. 60% would wear it at least once a week. Source: Advertising Specialty Institute (ASI) Global Advertising Impressions Study, 2026/2027 edition (US-consumer findings) — https://media.asicentral.com/resources/AdImpressionStudy/Ad-Impressions-2026.pdf

Which cap style is easiest to brand clearly?

A structured cotton six-panel cap usually gives embroidery a stable front panel and a familiar reading distance. For detailed artwork, choose a model that supports full-colour print or sublimation. The available decoration area and surface still vary by item, so the selected template should guide the final artwork.

What artwork works best for embroidered caps Australia buyers order?

Bold shapes, short wording and clear contrast reproduce most reliably in embroidery. Fine outlines and small lettering can close up when stitched, particularly on corduroy or textured fabric. Sense2 confirms thread colours, placement and the model’s decoration area through a digital proof before production.

How do minimums and pricing work for branded caps bulk orders?

Minimums and price breaks are set per cap model, decoration method and order quantity. The live product information shows the current payable price and applicable quantity breaks. Setup fees and freight are quoted separately, so compare the complete order rather than judging by a single unit price.

How should I plan the required date for company caps?

Allow time for stock confirmation, artwork preparation, digital proof approval and production. Production timing depends on stock, artwork and branding method; confirm the required date before ordering. Freight is quoted per order, and delivery planning should include the destination and any fulfilment requirements.

What material details should I check before ordering?

The range includes cotton twill, washed cotton, polyester, nylon taslan, blends and selected PU leather-look patches. These surfaces do not behave identically under print or embroidery. Check the individual product specification for composition, closure and fit before choosing a whole order.

What happens after I submit a cap order?

Sense2 reviews the selected product, decoration method, artwork and delivery requirements, then confirms the applicable quote and setup fees. Sense2 provides a digital proof for approval before production. Ask to confirm print area, colours, thread selection and any side, back or wrap placement.

Reading Distance Matters

Under the print room light, the cap is turned before the artwork is approved. A curved peak narrows the reading angle. Brushed cotton swallows a fine line that would hold on a smooth panel. Embroidery gives a short, confident word weight; full-colour print keeps a gradient intact where the model permits it. The operator checks the crown seams, the edge of the patch and the space above the brim. A logo is not simply placed on a cap. It is fitted to the fabric, the curve and the distance at which someone will see it. That attention makes a branded cap readable in motion, at a gate, on a sideline or across a busy market. Find it. Love it. Brand it.

When people reach for these

  • Outdoor team briefing

    Use matching structured caps with a bold embroidered mark that stays legible across a field or worksite.

  • Festival artwork launch

    Choose a supported full-colour printed cap when gradients, illustration or a wider visual treatment matter.

  • Weekend club gathering

    Select washed cotton and restrained embroidery for headwear that feels natural beyond the organised event.

Find it. Love it. Brand it.

Ready to build something people will actually keep?

Send us your product idea, quantity, logo, deadline and delivery location, and Sense2 can help you find promotional products, corporate gifts or branded merchandise that feel creative, useful and right for your audience.

Find it. Love it. Keep it.