Baseball Caps
Sandwich Peak Caps — Custom Branded Cotton Caps
From AU$7.43 ex GSTMOQ 50
COLLECTION
Custom Caps & Hats
Headwear is walking signage: a branded cap puts the logo at eye height everywhere it goes. Sense2 runs baseball caps, trucker and bucket hats, brimmed sun hats and beanies — embroidered for the classic dimensional look, or printed when the artwork calls for full colour.
- Best for
- outdoor events & sponsorships, site & trade crews, sports clubs, summer campaigns
- Branding options
- embroidery, screen print, digital transfer, woven patches
- Popular styles
- cotton twill, polyester mesh, straw, recycled fabrics
- MOQ
- 25–100 units depending on style
- Delivery
- Australia-wide
- Price range
- From A$3.10 ex-GST at volume — exact price by quantity on each product
- Lowest From price
- Sublimated Elastic Headband, Custom Print — from A$3.10 ex-GST
- Fastest turnaround
- Custom Trucker Caps with Mesh Back Panel — 0–3 weeks · from A$5.15 ex-GST
- Premium pick
- Titleist Performance UPF50+ Bucket Hat — from A$51.05 ex-GST
62 products match this collection.
Caps & Hats
Branded Military Cap — Cotton Cadet Style
From AU$4.41 ex GSTMOQ 50
Baseball Caps
Corduroy Six-Panel Cap
From AU$5.45 ex GSTMOQ 50
Baseball Caps
Falcon Cotton Twill Cap with Leather-Look Patch
From AU$5.80 ex GSTMOQ 50
Straw Hats
Branded Straw Fedora with Colour Ribbon
From AU$10.50 ex GSTMOQ 50
Caps & Hats
Branded 5-Panel Cotton Caps with Custom Embroidery
From AU$5.44 ex GSTMOQ 50
Bucket Hats
Plaid Bucket Hats — Branded Custom Headwear
From AU$6.10 ex GSTMOQ 50
School Hats
Legionnaire Wide Brim Hat with Custom Branding
From AU$9.95 ex GSTMOQ 50
Trucker Caps
Custom Trucker Caps with Mesh Back & Snapback
From AU$6.25 ex GSTMOQ 50
Straw Hats
Custom Straw Hats with Branded Trim & Patch
From AU$16.85 ex GSTMOQ 50
Straw Hats
Custom Straw Fedora Hats with Branded Ribbon
From AU$14.10 ex GSTMOQ 50
Bucket Hats
Custom Bucket Hat with Raw Edge Frayed Brim
From AU$7.50 ex GSTMOQ 50
School Hats
Branded Wide Brim Hat — UPF50 Cotton Twill
From AU$14.00 ex GSTMOQ 50
Bucket Hats
Custom Bucket Hats in Cotton Twill with UPF50
From AU$6.10 ex GSTMOQ 50
Trucker Caps
Custom Trucker Caps with Mesh Back Panel
From AU$5.15 ex GSTMOQ 50
Trucker Caps
Trucker Caps — Branded Stormtech Mesh-Back
From AU$23.84 ex GSTMOQ 50
Baseball Caps
Branded Polyester Cap with Honeycomb Mesh
From AU$18.05 ex GSTMOQ 50
Baseball Caps
Branded Snapback Cap in BCI Cotton Canvas
From AU$23.84 ex GSTMOQ 50
Baseball Caps
Snap Back Cap — Branded 5-Panel BCI Cotton
From AU$23.84 ex GSTMOQ 50
Bucket Hats
Washed Chino Bucket Hat — Custom Branded Headwear
From AU$16.87 ex GSTMOQ 50
Trucker Caps
Trucker Caps (Striped)
From AU$13.06 ex GSTMOQ 50
Bucket Hats
Bucket Hats
From AU$4.40 ex GSTMOQ 50
Caps & Hats
Linen Blend Caps
From AU$13.63 ex GSTMOQ 50
Trucker Caps
American Twill Snap Back Trucker Cap
From AU$4.37 ex GSTMOQ 50
Baseball Caps
Premium American Twill Cap with Contrast Peak
From AU$3.75 ex GSTMOQ 50
Baseball Caps
Brushed Heavy Cotton Cap with Peak Inserts
From AU$4.66 ex GSTMOQ 50
Baseball Caps
Brushed Heavy Cotton Six-Panel Cap
From AU$5.08 ex GSTMOQ 50
Baseball Caps
Brushed Heavy Cotton Cap with Suede Peak
From AU$4.32 ex GSTMOQ 50
Baseball Caps
Brushed Cotton Cap with Reflective Peak Trim
From AU$4.42 ex GSTMOQ 50
Baseball Caps
Washed Chino Cotton Twill Cap
From AU$5.79 ex GSTMOQ 50
Bucket Hats
Essence Organic Cotton Bucket Hat
From AU$6.00 ex GSTMOQ 50
Caps & Hats
American Apparel Watch Cap
From AU$15.70 ex GSTMOQ 50
Baseball Caps
Pulse Sports Cap with Mesh Ventilation
From AU$7.45 ex GSTMOQ 50
Bucket Hats
Sonny Custom Bucket Hat with Patch
From AU$7.00 ex GSTMOQ 100
Bucket Hats
Sonny Branded Bucket Hat with Custom Embroidery Patch
From AU$7.00 ex GSTMOQ 100
Bucket Hats
Terry Towelling Bucket Hat with Custom Patch
From AU$7.40 ex GSTMOQ 100
Bucket Hats
Reversible Twill & Terry Bucket Hat
From AU$9.00 ex GSTMOQ 100
Sun Hats
Cabana Wide Brim Sun Hat, Full Colour Print
From AU$14.05 ex GSTMOQ 100
Caps & Hats
Sublimated Elastic Headband, Custom Print
From AU$3.10 ex GSTMOQ 100
Trucker Caps
Cruise Custom Trucker Cap with Full-Colour Patch
From AU$7.70 ex GSTMOQ 100
Baseball Caps
Falcon 6-Panel Cap with Sublimated Patch
From AU$7.70 ex GSTMOQ 100
Bucket Hats
Atlanta Corduroy Bucket Hat
From AU$13.20 ex GSTMOQ 50
Caps & Hats
Vintage-Wash Cotton Twill Cap
From AU$6.05 ex GSTMOQ 25
Caps & Hats
Swift Six-Panel Cap - Chrome Buckle Edition
From AU$5.90 ex GSTMOQ 25
Trucker Caps
Cruise Five-Panel Trucker Cap
From AU$4.75 ex GSTMOQ 25
Caps & Hats
Custom Cotton Twill Six-Panel Cap
From AU$7.10 ex GSTMOQ 100
Caps & Hats
Custom-Colour Cotton Twill Cap
From AU$6.70 ex GSTMOQ 100
Caps & Hats
Custom Wrap Embroidery Cotton Cap
From AU$7.35 ex GSTMOQ 100
Caps & Hats
Racing Stripe Six-Panel Cap
From AU$7.45 ex GSTMOQ 100
Caps & Hats
Hanford Piped Cotton Cap
From AU$7.35 ex GSTMOQ 100
Caps & Hats
Raven Cotton Cap with Contrast Stitching
From AU$8.80 ex GSTMOQ 50
Bucket Hats
Sonny All-Over Print Reversible Bucket Hat
From AU$8.15 ex GSTMOQ 100
Caps & Hats
Washed Cotton Trucker Cap
From AU$6.75 ex GSTMOQ 50
Bucket Hats
Compact Travel Bucket Hat with Carabiner
From AU$10.85 ex GSTMOQ 50
Caps & Hats
Swiss Peak Cotton-Spandex Six Panel Cap
From AU$15.15 ex GSTMOQ 50
Caps & Hats
Classic Herringbone Flat Cap
From AU$11.45 ex GSTMOQ 50
Bucket Hats
Titleist Performance UPF50+ Bucket Hat
From AU$51.05 ex GSTMOQ 5
Bucket Hats
Washed Cotton Twill Bucket Hat
From AU$5.00 ex GSTMOQ 50
Baseball Caps
Washed Cotton Five-Panel Cap in Sixteen Shades
From AU$5.00 ex GSTMOQ 25
Bucket Hats
Bondi Washed Cotton Bucket Hat
From AU$6.10 ex GSTMOQ 50
How to choose
Embroidery is the default for caps — it reads quality, survives sun and washing, and suits most logos up to moderate detail. Trucker mesh suits trade and outdoor crews; structured twill reads corporate; buckets and brimmed styles win summer events where sun safety matters. Count embroidery stitch density in the quote: dense logos cost more but hold their shape for years.
Compare your options
| Type | Best for | Brand feel | Typical use |
|---|---|---|---|
| Baseball cap (twill) | everyday branding | Classic | Staff uniform, giveaways |
| Trucker cap | trade & outdoor | Worksite | Crews, sponsorships |
| Bucket hat | events & festivals | Casual | Summer campaigns |
| Brimmed sun hat | sun-safe compliance | Practical | Outdoor workforces |
Frequently asked questions
What is the cheapest product in Custom Caps & Hats?
Right now Sublimated Elastic Headband, Custom Print carries the lowest From price in this collection: from A$3.10 ex-GST. The From price is the unit price at higher quantities; the minimum order is stated on the product. Get the exact unit price for your quantity from its quantity breaks: https://sense2.com.au/product/200743
Sublimated Elastic Headband, Custom PrintWhat is the fastest product to get branded in Custom Caps & Hats?
Custom Trucker Caps with Mesh Back Panel has the shortest production window in this collection: 0–3 weeks from artwork approval, from A$5.15 ex-GST. Production starts once you approve the proof; freight time depends on your destination and is quoted with the order. https://sense2.com.au/product/18278
Custom Trucker Caps with Mesh Back PanelWhich product in Custom Caps & Hats suits executives or a more designed gift?
Titleist Performance UPF50+ Bucket Hat is the premium pick in this collection (from A$51.05 ex-GST) — the finish Sense2 recommends for leadership teams, board-level clients and milestone gifts. To compare it against the lowest-priced option, ask for both prices at your quantity. https://sense2.com.au/product/201446
Titleist Performance UPF50+ Bucket HatWhat is the minimum order for custom caps & hats?
Minimums start at 50 units in this range; each product states its own minimum order. Unit price depends on quantity, so ask for a stepped quote across the quantities you are weighing up.
How can custom caps & hats be branded with a logo?
The branding methods listed across this range are embroidery, sublimation print, transfer print and debossing. Sense2 supplies the finished item with your branding applied as one order; the print area and positions are stated on each product page, and you approve an artwork proof before production starts.
How long does production take for custom caps & hats?
From under a week for stocked express lines up to 11 weeks from artwork approval, depending on the product — each product page states its own production window. Freight time depends on your destination and is quoted with the order.
Can I order a sample of Custom Caps & Hats before placing a full order?
Yes — samples are available. Samples are charged at cost plus freight up front, and we credit the sample cost back on orders of 100+ units (and for returning customers) — so the sample effectively costs nothing once you order. Branded pre-production samples are also available with a setup fee that's credited back on the full order.
Does the Best Price Guarantee apply to custom caps & hats?
Yes. If you show Sense2 an Australian competitor's advertised price for an identical product, we verify it and match it — the guarantee covers promotional merchandise resellers operating in Australia and excludes clearance, seconds and manufacturer pricing. Details are in our terms.
Can I order custom caps & hats in Sydney, Melbourne, Brisbane or elsewhere in Australia?
Yes — Sense2 supplies custom caps & hats Australia-wide, including Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra, Gold Coast and Hobart, with dispatch from our production centres and freight quoted for your destination on each order. City pages: https://sense2.com.au/locations/sydney, https://sense2.com.au/locations/melbourne, https://sense2.com.au/locations/brisbane.
What are custom caps & hats typically used for?
Most of this range is chosen for team celebrations, anniversaries and openings. Tell Sense2 the occasion, the recipients and the quantity and we will point you to the right pieces for the brief.
Is embroidery or printing better for caps?
Embroidery for most logos — dimensional, durable, premium. Printing (digital transfer) wins when the artwork needs full colour or fine gradients embroidery cannot hold.
What is the minimum order for custom caps?
Most styles start at 25–50 units embroidered. Larger quantities step the unit price down significantly.
Can you match my brand colours on the cap fabric?
Popular styles come in wide stock colour ranges; for exact PMS fabric matching, custom-made runs are available at higher quantities.
Related pages
Walking signage at eye height
A cap puts the brand exactly where people look — and it walks around all day doing it. Embroidered caps read quality and survive seasons of sun and washing, truckers land with trade crews, buckets own summer festivals, and brimmed styles keep outdoor workforces sun-safe with the logo front and centre. Sense2 stocks the classic silhouettes and brands them properly: dimensional embroidery for most marks, transfer print when the artwork calls for full colour. Send the logo and the audience, and the style sorts itself.
When people reach for these
Site crews and trade uniforms
A trucker or twill cap makes the whole crew read as one outfit on every job site.
Sponsorships and sports clubs
Club caps get worn to training, the shops and the school pickup — sponsors ride along.
Summer events and festivals
Bucket hats and brimmed styles are the giveaway people wear all day in the sun, on camera.
Find it. Love it. Wear it.
Ready to build something people will actually keep?
Send us your product idea, quantity, logo, deadline and delivery location, and Sense2 can help you find promotional products, corporate gifts or branded merchandise that feel creative, useful and right for your audience.
Find it. Love it. Keep it.