Packaging
Custom Printed Foil Envelopes A4 — Branded Mailers
AU$3.76 at 3,000 ex GSTMOQ 3000
COLLECTION
Custom Envelopes & Mailers
- Best for
- Product launches and press mail-outs, Event invitations and delegate packs, Retail and hospitality campaign drops, Catalogues, lookbooks and sample dispatches
- Branding options
- One-colour silkscreen or pad print on selected models, Four-colour process print on selected foil bag envelopes, Digital print on the DL envelope magnet, Unprinted foil formats are also available
- Popular styles
- Mirror and coloured foil, Foil-laminated film, Translucent glassine vellum, Bubble-lined foil
- MOQ
- From 100 units, depending on the item
- Delivery
- Australia-wide; freight quoted per order
- Price range
- From AU$0.55 ex-GST at volume — exact price by quantity on each product
- Lowest From price
- DL Envelope Magnet — Mail-Out Fridge Format — from AU$0.55 ex-GST
- Fastest turnaround
- Silver Foil Postcard Envelopes — Snap Lock Mailers — 0–1 weeks · from AU$0.93 ex-GST
- Premium pick
- Silver Foil A4 Envelope with Clear Front (Unbranded) — from AU$1.53 ex-GST
- Express dispatch
- Express dispatch: finished orders leave our Sydney production within 24 hours — courier transit is separate and quoted per job.
- Proof
- Free digital proof before production, on every order
- Setup fee
- No setup fee on 8 of these 13 lines
- Checked
- Prices verified 16 Sept 2026 · stock levels refreshed 28 Sept 2026 (Sydney time)
- Also searched as
- custom envelopes, branded mailers, printed envelopes, direct mail merchandise, logo postcards
Sense2 supplies custom envelopes and branded mailers for invitations, catalogues, samples and campaign packs. Choose from mirror foil, translucent glassine vellum, foil-laminated film or bubble-lined foil formats, depending on the model. Some products support one-colour, process or digital printing, while others are supplied unprinted. Confirm dimensions, closure, print area and colour treatment before approving artwork for your printed envelopes.
13 products match this collection.
FastPostcards
Silver Foil Postcard Envelopes — Snap Lock Mailers
AU$1.50 at 250 ex GSTMOQ 100
FastFoil Packaging
Silver Foil A5 Envelopes — Snap Lock Mailers
AU$2.61 at 250 ex GSTMOQ 100
Foil Packaging
Silver Foil A4 Envelope with Clear Front (Unbranded)
AU$2.44 at 5,000 ex GSTMOQ 5000
Foil Packaging
Silver Foil A3 Envelopes — Clear Front Mailer
AU$4.83 at 5,000 ex GSTMOQ 5000
Foil Packaging
Custom Foil Envelopes — PMS Printed Mailers
AU$2.64 at 5,000 ex GSTMOQ 5000
Foil Packaging
Silver Foil A4 Envelopes — Unbranded Mailers
AU$2.44 at 5,000 ex GSTMOQ 5000
Foil Packaging
Coloured Foil Bubble Envelopes — Metallic Mailers
AU$4.12 at 5,000 ex GSTMOQ 5000
Foil Packaging
Coloured Foil Envelopes for Direct Mail Campaigns
AU$2.78 at 5,000 ex GSTMOQ 5000
Foil Packaging
Black Foil A5 Envelopes for Direct Mail Campaigns
AU$2.44 at 5,000 ex GSTMOQ 5000
Foil Packaging
Custom Printed Foil Bag Envelopes, Fully Branded
AU$3.86 at 3,000 ex GSTMOQ 3000
Biodegradable Merchandise
Translucent Glassine Envelopes, Custom Printed
AU$1.15 at 5,000 ex GSTMOQ 5000
Magnets
DL Envelope Magnet — Mail-Out Fridge Format
AU$1.75 at 500 ex GSTMOQ 500
Why promotional custom envelopes & mailers work — what the research says
- Of US consumers hold a positive opinion of promotional products — a higher share than for TV, internet, mobile or social-media advertising.
- Keep a promotional item because it is useful — usefulness beats looks, brand and novelty as the reason an item stays.
- Would view an advertiser more favourably specifically after receiving a sustainable promotional item.
Source: ASI Global Advertising Impressions Study, 2026/2027 edition (US consumers) · All 19 product families · Compiled by Sense2 from the study's published tables · checked 23 Sept 2026. Category averages from a US consumer survey, not a forecast for any one product or campaign. Research provided by the Advertising Specialty Institute, ©2026.. Figures quoted as published; we do not adjust them.
How to choose
Start with the contents, not the finish. The DL magnet format travels in standard mail as a slim insert, while A5 and A4 mailers accommodate invitations, brochures and lookbooks without forcing folds. A3 formats leave room for presentation folders and swatch cards. If the pack has shape, compare a gusseted foil bag with a flat envelope. Snap-lock, peel-and-seal and self-seal closures suit different handover and postage routines.
Then inspect how the artwork will read on the selected surface. Ink over silver foil can appear deeper than it does on white stock, while a clear panel changes where the mark can sit. Keep small type and fine lines away from seams, closures and reflective areas. Branding options vary by product, and unprinted models cannot be treated as printable stock. Allow time for artwork checks, digital proof approval and packing decisions. Production timing depends on stock, artwork and branding method; confirm the required date before ordering.
Compare your options
| Type | Best for | Brand feel | Typical use |
|---|---|---|---|
| Mirror foil envelope | Launch invitations and high-attention mail-outs | Reflective, graphic and ceremonial | A4 brochures, catalogues and presentation pieces |
| Bubble-lined foil envelope | Dispatches needing a cushioned inner layer | Colourful, tactile and gift-like | Small products, samples and campaign parcels |
| Foil-laminated film bag | Fully designed campaign packaging | Controlled, polished and highly visual | Shaped packs, retail drops and unboxing pieces |
| Glassine vellum envelope | Lightweight inserts and considered presentation | Translucent, paper-led and restrained | Printed editions, folded garments and sample drops |
Frequently asked questions
What is the cheapest product in Custom Envelopes & Mailers?
Right now DL Envelope Magnet — Mail-Out Fridge Format carries the lowest From price in this collection: from AU$0.55 ex-GST. The From price is the unit price at higher quantities; the minimum order is stated on the product. Get the exact unit price for your quantity from its quantity breaks: https://sense2.com.au/product/200652
DL Envelope Magnet — Mail-Out Fridge FormatWhat is the fastest product to get branded in Custom Envelopes & Mailers?
Silver Foil Postcard Envelopes — Snap Lock Mailers has the shortest production window in this collection: 0–1 weeks from artwork approval, from AU$0.93 ex-GST. Production starts once you approve the proof; freight time depends on your destination and is quoted with the order. https://sense2.com.au/product/4723
Silver Foil Postcard Envelopes — Snap Lock MailersWhich product in Custom Envelopes & Mailers suits executives or a more designed gift?
Silver Foil A4 Envelope with Clear Front (Unbranded) is the premium pick in this collection (from AU$1.53 ex-GST) — the finish Sense2 recommends for leadership teams, board-level clients and milestone gifts. To compare it against the lowest-priced option, ask for both prices at your quantity. https://sense2.com.au/product/4729
Silver Foil A4 Envelope with Clear Front (Unbranded)What is the minimum order for custom envelopes & mailers?
Minimums start at 100 units in this range; each product states its own minimum order. Unit price depends on quantity, so ask for a stepped quote across the quantities you are weighing up.
How long does production take for custom envelopes & mailers?
From under a week for stocked express lines up to 8 weeks from artwork approval, depending on the product — each product page states its own production window. Freight time depends on your destination and is quoted with the order.
Can I order a sample of Custom Envelopes & Mailers before placing a full order?
Yes — samples are available. Samples are charged at cost plus freight up front, and we credit the sample cost back on orders of 100+ units (and for returning customers) — so the sample effectively costs nothing once you order. Branded pre-production samples are also available with a setup fee that's credited back on the full order.
Does the Best Price Guarantee apply to custom envelopes & mailers?
Yes. If you show Sense2 an Australian competitor's advertised price for an identical product, we verify it and match it — the guarantee covers promotional merchandise resellers operating in Australia and excludes clearance, seconds and manufacturer pricing. Details are in our terms.
Can I order custom envelopes & mailers in Sydney, Melbourne, Brisbane or elsewhere in Australia?
Yes — Sense2 supplies custom envelopes & mailers Australia-wide, including Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra, Gold Coast and Hobart, with dispatch from our production centres and freight quoted for your destination on each order. City pages: https://sense2.com.au/locations/sydney, https://sense2.com.au/locations/melbourne, https://sense2.com.au/locations/brisbane.
What are custom envelopes & mailers typically used for?
Most of this range is chosen for product launches and brand activations. Tell Sense2 the occasion, the recipients and the quantity and we will point you to the right pieces for the brief.
How do I choose the right envelope size?
Measure the packed contents, including folded edges and inserts, then allow room for the closure. The DL magnet suits slim mail pieces, while A5, A4 and A3 formats support progressively larger brochures, lookbooks and presentation contents.
Can every envelope be printed with our artwork?
No. Branding options vary by model. Selected products support one-colour pad or silkscreen printing, process printing, digital print or custom shapes; several foil formats are supplied unprinted. Confirm the print area, colours and closure at quote.
What affects the cost of direct mail merchandise?
The selected format, size, material, finish, artwork coverage and quantity tier all affect the current payable price. Minimum quantities vary by item, and setup fees and freight are quoted separately.
When should we plan a mail-out?
Allow time to settle the contents, check dimensions, prepare artwork and approve the digital proof before production. Production timing depends on stock, artwork and branding method; confirm the required date before ordering.
What material and care details should we check?
Foil, film, bubble-lined foil and glassine behave differently in handling and transit. Check the individual product specification for surface, closure, capacity and storage guidance, especially when sending shaped or heavier contents.
How does ordering and proof approval work?
Choose the product, size and branding method, then provide artwork that matches the selected print area. Sense2 confirms the quote and setup fees, and a digital proof must be approved before production begins.
Related pages
boxes lined up before morning
The venue is dark except for the loading bay. An events manager stands over a folding table, matching invitations to the right envelopes while the final boxes wait open beside the trolley. Mirror foil catches the strip light. Glassine shows the outline of a folded programme. A few packs need a clear front so the first card can do its work before the seal is opened. Each stack is checked for size, closure and legibility, then placed face up for the morning handover. By midnight, the room has become a map of arrivals: press kits, delegate mail-outs and launch pieces ready to travel. Find it. Love it. Brand it.
When people reach for these
Before a product launch
Pack invitations, lookbooks or samples in a mailer that signals the campaign before it is opened.
During delegate preparation
Sort event inserts into clear-front or foil envelopes so registration packs stay ordered through handover.
For a retail mail-out
Send a compact catalogue, swatch card or offer piece in a format chosen around its actual contents.
Find it. Love it. Brand it.
Ready to build something people will actually keep?
Send us your product idea, quantity, logo, deadline and delivery location, and Sense2 can help you find promotional products, corporate gifts or branded merchandise that feel creative, useful and right for your audience.
Find it. Love it. Keep it.