Sun Hats

Custom Bucket Hats with Extra-Wide Brim

Also known as: Bucket Hats · Branded Cotton Bucket Hat · Wide Brim Promotional Sun Hat

There's a moment at every outdoor brand activation when someone reaches for the merch table and pulls one of these on without thinking. The brim shadows the eyes, the cotton twill softens against the forehead, and suddenly the logo embroidered above the temple is travelling everywhere the wearer goes — the festival pit, the sideline, the long walk back to the car park.

Cut from 100% cotton twill with a generous 9.5cm brim, these bucket hats are built for the kind of summer that doesn't quit at 3pm. Metal eyelets breathe through the crown, an interior sweatband absorbs the day, and a woven chin strap keeps things anchored when the southerly picks up. Three sizes run from small through to a 60cm large, so the kids at a family fun run aren't swimming in adult headwear and the dads aren't squeezing into something meant for a teenager. Available in white, navy and black.

Branding lands beautifully on the front panel — a 90mm x 40mm Colourflex transfer comes standard, or upgrade to embroidery at 120mm x 40mm for that stitched, tactile finish people instinctively run a thumb across. From 50 units, dispatched in two to three days. The kind of headwear that outlives the campaign and quietly keeps working through three summers of weekend wear.

Discover style and sun protection with our collection of custom bucket hats, showcasing an extra-wide brim for enhanced sun shielding. Crafted from 100% cotton twill, these custom bucket hats boast durability and comfort. Complete with metal eyelets, a sweatband, and an adjustable woven chin strap, our custom bucket hats are both functional and fashionable. Choose from three sizes to ensure a perfect fit for everyone, including kids.

Available Colours: White, Navy, Black

Product Features:

  • Materials: Body - Cotton
  • Brim Width: 9.5cm
  • Available in three sizes that will fit most. Small - 4cm, Medium - 57cm, Large - 60cm.

Branding Options:

  • Colourflex Transfer: 90mm x 40mm
  • Embroidery: 120mm x 40mm Extra $6.00 per unit

Prices below include a 1 colour print in 1 position.

Custom Bucket Hats with Extra-Wide Brim
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Specifications

PID18177
Min Order50
Production Time2 – 3 weeks
SizeS, M, L
Print Size90mm x 40mm
Colour
BlackBlueWhite
Branding OptionsEmbroidered, Full Colour Digital Print
Target MarketPublic
PurposeBeach, Lifestyle, Outdoor

Price List

  • All prices are per unit, and are exclusive of GST.
  • Setup price: AU$70.00
QuantityPrice Per Unit
50 pcsAU$15.66
100 pcsAU$13.70
250 pcsAU$12.39
500 pcsAU$11.29
1,000 pcsAU$9.98
2,000 pcsAU$9.45
3,000 pcsAU$9.14
5,000 pcsAU$8.87
10,000 pcsAU$7.82
20,000 pcsAU$7.70
30,000 pcsAU$7.50
50,000 pcsAU$7.30
SetupAU$70.00
Price Per Unit (50 × AU$15.66)AU$783.00
Total CostAU$853.00 + Freight + GST

Samples

Samples are available on request. Please contact us for more information.

1 pcs (unbranded) AU$8.03 + AU$17.00 freight (Incl. GST)

THE BRAND MANAGER’S TAKE

Why Custom Bucket Hats with Extra-Wide Brim works

The wearable summer keepsake that turns a brand into something people actively choose to put on their own head.

CLEVER WAYS TO USE IT
  • Borrowing from music-festival merch drops: a craft brewery seeds a limited-run bucket hat as the 'sold out at the gate' item — only available with the summer seasonal release, turning a beverage launch into a collectible moment people queue for.
  • Adapting the ski-resort season pass ritual: a fitness studio gives members a numbered bucket hat on their first outdoor bootcamp, the hat becoming the visible badge that says 'I train where others sleep in' across the local park network.
  • Lifting from the surf-school graduation tradition: a real-estate agency hands new homeowners a bucket hat with their suburb embroidered inside the brim — the gift you actually wear gardening on a Saturday, not the wine bottle that's gone by Sunday.
  • Taking a page from the kids' summer-camp colour-team system: a primary school assigns each grade a bucket-hat colourway for excursion days, solving teacher headcounts and sun-safety in one embroidered move.
Sunscreen wears off by lunch. This doesn't.
ASKED AND ANSWERED

Frequently Asked Questions

What is the minimum order for Bucket Hats?

The minimum order is 50 units. Volume discounts apply — at 30,000 units the per-unit price drops to $7.50 (52% lower than at the 50-unit mark). Larger quantities mean a lower per-unit price.

Can I brand Bucket Hats with my company logo?

Yes — Bucket Hats can be decorated with embroidered or full-colour-digital-print. Sense2 will send you an artwork proof and a branded sample (sample cost + freight applies, credited back on your order) before production so you can check the logo placement, colour match and finish before we run the full order.

How long does production take?

Standard production time is 2–3 weeks once artwork and payment are approved. Fast-turnaround options may be available for urgent events — contact Sense2 with your deadline and we'll tell you what's possible.

Can I order a sample of Bucket Hats before placing a full order?

Yes — samples are available. Sample cost plus freight applies, and the cost is credited back to you when you proceed with your order. Branded pre-production samples are also available with a setup fee that's credited back on the full order.

What size is Bucket Hats and how much branding can it carry?

Product size: S, M, L. Print area: 90mm x 40mm. If your logo or artwork needs more space, talk to Sense2 — we can often suggest an alternative product with a larger print area.

What colours does Bucket Hats come in?

Bucket Hats is stocked in: Black, Blue, White.

What's the best bulk price for Bucket Hats?

Pricing starts at $15.66 per unit at 50 units and drops to $7.30 at 50,000+ units. Pricing is for branded product — setup fees and artwork approval are separate. Send Sense2 your exact quantity for a tier-matched quote.

Can I pair Bucket Hats with other branded merchandise?

Yes — Sense2 can build you a coordinated Brand Kit with items that work together. For Bucket Hats, customers often pair it with branded notebooks, pens, lanyards and tote bags. Tell us the audience and event and we'll curate the kit.

Who is Bucket Hats best suited to as a corporate gift or giveaway?

Picture this: a bootcamp regular pulling it on at 6am as the sun comes up over the oval — it's become part of the ritual, not a freebie in a drawer. That's the kind of moment Bucket Hats is made for. Tell Sense2 who you're trying to reach and we'll confirm it's the right fit — or point you to a sharper one.

What kind of campaign is Bucket Hats good for?

Think of it this way — "Sunscreen wears off by lunch. This doesn't". For example: Borrowing from music-festival merch drops: a craft brewery seeds a limited-run bucket hat as the 'sold out at the gate' item — only available with the summer seasonal release, turning a beverage launch into a collectible moment people queue for. It's the right call when you want the gift to feel considered rather than generic, and Sense2 will brand it to match your identity and the moment.

What makes Bucket Hats a clever choice rather than just another giveaway?

The wearable summer keepsake that turns a brand into something people actively choose to put on their own head. That's the angle our brand team would pitch — a gift that earns a second look and a place on the desk, not the bin.

Find it. Love it. Keep it.

Best Price Guarantee

  • Found a cheaper price? Let us know and we'll do our best to beat it.
  • Prices shown are indicative and may vary with current stock levels.
  • For fast delivery we can airfreight your order; additional airfreight charges apply.

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Other innovative corporate gift ideas that could be suitable to create brand awareness include these cheap promotional Custom Bucket Hats in Brushed Cotton, quirky advertising gifts such as these Terry Towelling Bucket Hat — Embroidered & Branded or how about using one of our more bespoke custom-made products such as these great quality Legionnaire Wide Brim Hat with Custom Branding?

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