Sun Hats
Custom Bucket Hats in Brushed Cotton
From AU$4.48 ex GSTMOQ 50
CATEGORY · 128 products in this category.
Custom Caps & Hats
find it. love it. wear it.
Find it. Love it. Wear it. Custom caps and hats are the pieces your brand wears into the weekend — the trucker cap at the music festival, the bucket hat on the beach, the unstructured dad cap at the Sunday market.
Ask our Brand assistant FindieMatch your brand colour— not sure where to start? Findie finds gifts and merch that fit your brand.
- Lowest From price
- Branded Military Cap — Cotton Cadet Style — from AU$4.45 ex-GST
- Fastest turnaround
- Branded Military Cap — Cotton Cadet Style — 2–3 weeks · from AU$4.45 ex-GST
- Premium pick
- Swiss Peak Cotton-Spandex Six Panel Cap — from AU$15.30 ex-GST
Narrow down by
128 results
128 results
Caps & Hats
Classic Acrylic Knit Beanie
From AU$15.86 ex GSTMOQ 50
Bucket Hats
Poolside Terry Towelling Bucket Hat
From AU$10.86 ex GSTMOQ 250
Baseball Caps
Breezy-S Recycled Nylon Snapback Cap
From AU$21.15 ex GSTMOQ 50
Baseball Caps
Pulse Sports Cap with Mesh Ventilation
From AU$7.52 ex GSTMOQ 50
Beanies
Everest Edge-to-Edge Sublimated Beanie
From AU$7.58 ex GSTMOQ 100
Caps & Hats
Waxed Cotton Outdoor Hat
From AU$17.75 ex GSTMOQ 50
Baseball Caps
Vintage Washed Five Panel Cap
From AU$6.16 ex GSTMOQ 50
Bucket Hats
Bondi Washed Cotton Bucket Hat
From AU$6.16 ex GSTMOQ 50
Beanies
Edge-to-Edge Sublimated Winter Beanie
From AU$6.36 ex GSTMOQ 100
Baseball Caps
Washed Cotton Five-Panel Cap in Sixteen Shades
From AU$5.05 ex GSTMOQ 25
Bucket Hats
Washed Cotton Twill Bucket Hat
From AU$5.05 ex GSTMOQ 50
Bucket Hats
Titleist Performance UPF50+ Bucket Hat
From AU$51.56 ex GSTMOQ 5
Caps & Hats
Classic Herringbone Flat Cap
From AU$11.56 ex GSTMOQ 50
Winter Gear
Avalanche Ribbed Knit Scarf and Beanie Gift Set
From AU$31.56 ex GSTMOQ 25
Caps & Hats
Swiss Peak Cotton-Spandex Six Panel Cap
From AU$15.30 ex GSTMOQ 50
Bucket Hats
Compact Travel Bucket Hat with Carabiner
From AU$10.96 ex GSTMOQ 50
Caps & Hats
Washed Cotton Trucker Cap
From AU$6.82 ex GSTMOQ 50
Beanies
Cozy Brushed Knit Kids Beanie
From AU$9.14 ex GSTMOQ 25
Bucket Hats
Sonny All-Over Print Reversible Bucket Hat
From AU$8.23 ex GSTMOQ 100
Beanies
Speckled Knit Beanie
From AU$9.19 ex GSTMOQ 50
Caps & Hats
Raven Cotton Cap with Contrast Stitching
From AU$8.89 ex GSTMOQ 50
Caps & Hats
Hanford Piped Cotton Cap
From AU$7.42 ex GSTMOQ 100
Caps & Hats
Racing Stripe Six-Panel Cap
From AU$7.52 ex GSTMOQ 100
Caps & Hats
Custom Wrap Embroidery Cotton Cap
From AU$7.42 ex GSTMOQ 100
Caps & Hats
Custom-Colour Cotton Twill Cap
From AU$6.77 ex GSTMOQ 100
Caps & Hats
Custom Cotton Twill Six-Panel Cap
From AU$7.17 ex GSTMOQ 100
Beanies
Commodore Embroidered Knit Beanie
From AU$3.13 ex GSTMOQ 1
Trucker Caps
Cruise Five-Panel Trucker Cap
From AU$4.80 ex GSTMOQ 25
Caps & Hats
Swift Six-Panel Cap - Chrome Buckle Edition
From AU$5.96 ex GSTMOQ 25
Caps & Hats
Vintage-Wash Cotton Twill Cap
From AU$6.11 ex GSTMOQ 25
Beanies
Hi-Vis Acrylic Safety Beanie
From AU$8.18 ex GSTMOQ 25
Bucket Hats
Atlanta Corduroy Bucket Hat
From AU$13.33 ex GSTMOQ 50
Baseball Caps
Falcon 6-Panel Cap with Sublimated Patch
From AU$7.78 ex GSTMOQ 100
Trucker Caps
Cruise Custom Trucker Cap with Full-Colour Patch
From AU$7.78 ex GSTMOQ 100
Caps & Hats
Sublimated Elastic Headband, Custom Print
From AU$3.13 ex GSTMOQ 100
Sun Hats
Cabana Wide Brim Sun Hat, Full Colour Print
From AU$14.19 ex GSTMOQ 100
Bucket Hats
Reversible Twill & Terry Bucket Hat
From AU$9.09 ex GSTMOQ 100
Bucket Hats
Terry Towelling Bucket Hat with Custom Patch
From AU$7.47 ex GSTMOQ 100
Bucket Hats
Sonny Branded Bucket Hat with Custom Embroidery Patch
From AU$7.07 ex GSTMOQ 100
Bucket Hats
Sonny Custom Bucket Hat with Patch
From AU$7.07 ex GSTMOQ 100
Beanies
Recycled Polyester Knit Beanie
From AU$9.85 ex GSTMOQ 50
Caps & Hats
American Apparel Watch Cap
From AU$15.86 ex GSTMOQ 50
Bucket Hats
Essence Organic Cotton Bucket Hat
From AU$6.06 ex GSTMOQ 50
Beanies
Atlantis Shine Reflective Recycled Beanie
From AU$18.05 ex GSTMOQ 50
Baseball Caps
Washed Chino Cotton Twill Cap
From AU$10.20 ex GSTMOQ 50
Beanies
Stormtech Helix Microfleece Toque
From AU$17.90 ex GSTMOQ 50
Baseball Caps
Brushed Cotton Cap with Reflective Peak Trim
From AU$5.95 ex GSTMOQ 50
Baseball Caps
Brushed Heavy Cotton Cap with Suede Peak
From AU$5.80 ex GSTMOQ 50
Baseball Caps
Brushed Heavy Cotton Six-Panel Cap
From AU$6.70 ex GSTMOQ 50
Baseball Caps
Brushed Heavy Cotton Cap with Peak Inserts
From AU$6.20 ex GSTMOQ 50
Baseball Caps
Premium American Twill Cap with Contrast Peak
From AU$5.20 ex GSTMOQ 50
Trucker Caps
American Twill Snap Back Trucker Cap
From AU$5.90 ex GSTMOQ 50
Caps & Hats
Linen Blend Caps
From AU$13.77 ex GSTMOQ 50
Baseball Caps
Recycled Polyester Six Panel Caps (GRS Certified, Adjustable)
From AU$5.76 ex GSTMOQ 50
Caps & Hats
Organic Cotton Six Panel Caps (Structured, Adjustable)
From AU$6.97 ex GSTMOQ 50
Beanies
Beanies (Recycled Polyester )
From AU$7.47 ex GSTMOQ 50
Bucket Hats
Bucket Hats
From AU$4.44 ex GSTMOQ 50
Winter Gear
RPET Beanie (Swiss Peak)
From AU$10.55 ex GSTMOQ 50
Caps & Hats
Santa Hats
From AU$9.32 ex GSTMOQ 50
Trucker Caps
Trucker Caps (Striped)
From AU$13.19 ex GSTMOQ 50
Winter Gear
Ribbed Knit Beanie — Custom Branded Winter Headwear
From AU$12.23 ex GSTMOQ 50
Swiss Peak Corporate Gifts
Swiss Peak Five Panel Cap — Branded Headwear
From AU$15.30 ex GSTMOQ 50
Bucket Hats
Washed Chino Bucket Hat — Custom Branded Headwear
From AU$17.04 ex GSTMOQ 50
Winter Gear
Custom Embroidered Knitted Fleece Beanie
From AU$25.38 ex GSTMOQ 50
Baseball Caps
Snap Back Cap — Branded 5-Panel BCI Cotton
From AU$24.08 ex GSTMOQ 50
Baseball Caps
Branded Snapback Cap in BCI Cotton Canvas
From AU$24.08 ex GSTMOQ 50
Baseball Caps
Branded Polyester Cap with Honeycomb Mesh
From AU$18.23 ex GSTMOQ 50
Beanies
Custom Embroidered Beanies | Heathered Cable Knit
From AU$10.07 ex GSTMOQ 50
Trucker Caps
Trucker Caps — Branded Stormtech Mesh-Back
From AU$24.08 ex GSTMOQ 50
Trucker Caps
Custom Trucker Caps with Mesh Back Panel
From AU$5.20 ex GSTMOQ 50
Bucket Hats
Custom Bucket Hats in Cotton Twill with UPF50
From AU$6.16 ex GSTMOQ 50
School Hats
Branded Wide Brim Hat — UPF50 Cotton Twill
From AU$14.14 ex GSTMOQ 50
Bucket Hats
Custom Bucket Hat with Raw Edge Frayed Brim
From AU$7.58 ex GSTMOQ 50
Straw Hats
Custom Straw Fedora Hats with Branded Ribbon
From AU$14.24 ex GSTMOQ 50
Straw Hats
Custom Straw Hats with Branded Trim & Patch
From AU$17.02 ex GSTMOQ 50
Trucker Caps
Custom Trucker Caps with Mesh Back & Snapback
From AU$6.31 ex GSTMOQ 50
School Hats
Legionnaire Wide Brim Hat with Custom Branding
From AU$10.05 ex GSTMOQ 50
Sun Hats
Custom Bucket Hats with Extra-Wide Brim
From AU$8.38 ex GSTMOQ 50
Bucket Hats
Plaid Bucket Hats — Branded Custom Headwear
From AU$6.16 ex GSTMOQ 50
Caps & Hats
Branded 5-Panel Cotton Caps with Custom Embroidery
From AU$5.49 ex GSTMOQ 50
Straw Hats
Branded Straw Fedora with Colour Ribbon
From AU$10.61 ex GSTMOQ 50
Event Hats
Eco Wide Brim Paper Weave Sun Hat
From AU$13.13 ex GSTMOQ 50
Branded Hats
Merino Wool Beanies — Custom Embroidered Winter Headwear
From AU$22.21 ex GSTMOQ 50
Sun Hats
Branded Bucket Hat UPF50+ with Leather-Look Patch
From AU$5.81 ex GSTMOQ 50
Sun Hats
Reversible Bucket Hat, Full Colour Print Both Sides
From AU$8.23 ex GSTMOQ 100
Business Merchandise
Full Colour Printed Baseball Caps — Custom Snapback
From AU$9.04 ex GSTMOQ 100
Beach Accessories
Custom Bucket Hats with Full Colour Print
From AU$6.87 ex GSTMOQ 100
Sun Hats
Waterproof Bucket Hat — Waxed Cotton, Embroidered
From AU$11.82 ex GSTMOQ 50
Funny Hats
Branded Texas Cowboy Hat with Toggle — Custom Print
From AU$10.90 ex GSTMOQ 100
Funny Hats
Branded Straw-Style Hat for Summer Events
From AU$9.72 ex GSTMOQ 100
Straw Hats
Western Cowboy Straw Hats — Branded Event Headwear
From AU$5.16 ex GSTMOQ 250
Sun Hats
Branded Straw Pamela Hat — Wide-Brim Summer
From AU$8.27 ex GSTMOQ 250
Funny Hats
Branded Straw-Look Festival Hats | Custom Print
From AU$8.70 ex GSTMOQ 100
Straw Hats
Branded Straw Hats — Custom Festival & Beach Headwear
From AU$6.93 ex GSTMOQ 100
Straw Hats
Branded Straw Hats — Tropical Event Headwear
From AU$6.46 ex GSTMOQ 100
Loading more…
Trusted to produce
Brands we’ve produced caps & hats for
For 30 years, leading brands have trusted Sense2 to produce branded caps & hats that customers keep. Here are a few of the pieces we’ve made — see the full story behind each.
Find it. Love it. Wear it. Custom caps and hats are the pieces your brand wears into the weekend — the trucker cap at the music festival, the bucket hat on the beach, the unstructured dad cap at the Sunday market. Sense2 has been briefing branded headwear for Australian agencies, festivals and brand teams for 30 years, with 680+ cap and hat styles across our extensive catalogue and a 4.9-star Google rating from verified customer reviews for bringing creative thinking and beautiful finish to every project.
Find it fast
- Catalogue depth:
- 150+ styles across six-panel caps, trucker caps, snapbacks, unstructured dad caps, bucket hats, wide-brim sun hats, beanies, visors, straw hats and branded safety caps
- Typical MOQ:
- 25-100 for embroidered caps; 50-250 for bucket hats and full-colour sublimation
- Lead time:
- 10-15 business days standard; many core lines branded in 1-4 business days for creative rush runs
- Branding:
- 3D puff embroidery, flat embroidery (up to 15,000 stitches), woven patches, leather patches, PVC patches, screen print, heat transfer, full-colour sublimation, rubber badges
- Materials:
- brushed cotton, heavy cotton twill, recycled cotton, rPET polyester, acrylic wool, bamboo, organic cotton, Supplex, mesh trucker back
- Samples Australia-wide, 48-hour dispatch from our Sydney warehouse. Samples are AU$17 incl GST each and credited back on orders of 100+ units — so the sample effectively costs nothing once you order.
Best for
Choose custom caps & hats if your moment is festivals, music events and brand activations, staff uniforms and field teams or retail gift-with-purchase and merch drops.
Festivals, music events and brand activations
Bucket hats and trucker caps are the pieces that get posted. Go full-colour sublimation on a bucket hat for pattern work, or a puff-embroidered trucker with mesh back for the crew. Specify colour story early — the cap becomes the event photo.
Staff uniforms and field teams
Heavy cotton twill six-panel caps with flat embroidery hold shape through summer shifts. For trades and construction, spec a branded safety cap or bump cap in high-vis with reflective trim. Unstructured dad caps suit hospitality and retail floor teams.
Retail gift-with-purchase and merch drops
Unstructured cotton dad caps, recycled cotton bucket hats and beanies photograph beautifully and sell through campaign after campaign. Pair a woven label or leather patch with tone-on-tone stitching for quiet-luxury cut-through.
Conference speaker gifts and VIP moments
A wool-blend beanie or premium six-panel cap with a bespoke leather patch lands beautifully in a kit. Tone-on-tone embroidery, contrast eyelets, branded inner tape — the details speakers notice.
Winter campaigns and alpine briefs
Acrylic or merino-blend beanies, cable-knit styles and fold-up cuffs with a woven label. For snow and alpine brand activations, waterproof Supplex caps and fleece-lined earflap beanies hold up to real conditions.
“Our festival bucket hats sold through the merch tent in the first afternoon and we spent the whole weekend watching them walk past the main stage. The Sense2 team nailed the sublimation colour from a single proof round.”
“We reorder our summer crew caps every year and the embroidery is always beautifully consistent — same stitch density, same thread colour, same feel in the hand. The team remembers our brand codes better than we do some weeks.”
“The wool beanies arrived a few days ahead of our alpine activation with a woven label so considered our creative director asked if we'd sourced them from a fashion house. Delivered beautifully and right on time.”
Compare your options
| Use case | Our recommendation |
|---|---|
| Festivals, music events and brand activations | Bucket hats and trucker caps are the pieces that get posted. Go full-colour sublimation on a bucket hat for pattern work, or a puff-embroidered trucker with mesh back for the crew. Specify colour story early — the cap becomes the event photo. |
| Staff uniforms and field teams | Heavy cotton twill six-panel caps with flat embroidery hold shape through summer shifts. For trades and construction, spec a branded safety cap or bump cap in high-vis with reflective trim. Unstructured dad caps suit hospitality and retail floor teams. |
| Retail gift-with-purchase and merch drops | Unstructured cotton dad caps, recycled cotton bucket hats and beanies photograph beautifully and sell through campaign after campaign. Pair a woven label or leather patch with tone-on-tone stitching for quiet-luxury cut-through. |
| Conference speaker gifts and VIP moments | A wool-blend beanie or premium six-panel cap with a bespoke leather patch lands beautifully in a kit. Tone-on-tone embroidery, contrast eyelets, branded inner tape — the details speakers notice. |
| Winter campaigns and alpine briefs | Acrylic or merino-blend beanies, cable-knit styles and fold-up cuffs with a woven label. For snow and alpine brand activations, waterproof Supplex caps and fleece-lined earflap beanies hold up to real conditions. |
Make it a Brand Kit
Pair these together for a coordinated rollout — we’ll kit, brand and deliver everything together.
Festival Crew Pack
full-colour sublimated bucket hat, rPET tote, sublimated bandana and a sticker sheet, kitted in branded tissue
Best for: Music festivals, brand activations, summer campaigns
Field Team Uniform Kit
structured six-panel cap with flat embroidery, branded polo, stainless drink bottle and a microfibre sunnies cloth
Best for: Staff uniforms, outdoor teams, regional tourism
Winter Speaker Gift
wool-blend beanie with woven label, debossed leather journal, enamel mug and a hand-tied gift box
Best for: Conference speaker gifts, alpine brand moments, VIP client gifting
Find it. Love it. Kit it.
How to choose
Start with where the cap lives. A music festival cap needs to photograph well at arm's length — that's a bucket hat in full-colour sublimation, a 3D puff trucker, or an acid-wash dad cap. A staff uniform cap needs to hold shape through summer shifts — that's a structured six-panel in heavy cotton twill, embroidered front, stitched eyelets. A VIP speaker gift needs to feel considered in the hand — that's an unstructured cotton cap with a leather patch and tone-on-tone stitching, or a merino beanie with a woven label. Branding method is where the craft lives. Flat embroidery is the default for cotton twill caps: crisp, durable, reads premium up to about 12,000 stitches before density matters. 3D puff embroidery lifts a simple logo off the crown — retro, bold, beautiful on trucker caps and snapbacks. Woven labels and leather patches carry fashion weight for retail and GWP briefs. PVC and rubber patches survive festivals, beaches and washing machines. Full-colour sublimation is the only way to get edge-to-edge pattern on a bucket hat or rPET cap — the fabric goes through the dye process, so there's no print to crack. Crown structure changes everything. Structured six-panels sit high and read corporate. Unstructured dad caps sit low and read fashion. Five-panels lean streetwear. Trucker caps with mesh backs suit outdoor work and summer festivals. Bucket hats suit beach, festival and retail. Wide-brim sun hats suit field teams, regional tourism and outdoor events where sun protection matters (AS/NZS 2604 SPF-rated options available). On MOQ: embroidered caps start at 25-50 on most styles, 100 on specialty fabrics. Full-colour sublimation bucket hats typically start at 50-100. Always order a sample — crown height, peak curve and stitch density are decided in the hand, not on a spec sheet. Samples on your desk in 48 hours.
Pricing guidance
Embroidery digitising is a one-time fee around AU$55. Every product on this page shows its real from-price, and its product page lists the price at each quantity with branding included. Anything we can't price online, such as freight or a bespoke kit, we quote per job.
Delivery across Australia
Delivered Australia-wide — Sydney, Melbourne, Brisbane, Perth, Adelaide, Hobart and Canberra daily. Many core cap and hat lines branded in 1-4 business days, with 3-5 day express production available on stocked styles for late festival and campaign briefs. We kit headwear with drinkware, tees and totes for festival packs, split-ship to multiple event venues, and run timed-release dispatch for launch windows at no extra handling.
Why Sense2
- ✦30 years of branded headwear — Australia's longest-running merch partner, trusted by leading brands including Telstra, Westpac, Sony, Warner Music, Australian Government agencies, universities and local councils
- ✦thousands of products in the range, curated by our international trend partners — so your cap reads current, not catalogue. Festival teams and fashion houses reorder the same silhouettes because they photograph beautifully on socials
- ✦In-house design studio for embroidery digitising, 3D puff proofs, patch mock-ups and full-colour sublimation artwork — a 4.9-star Google rating from verified customer reviews for clear proofs and creative outcomes that exceed expectations
- ✦Speed you can trust — standard 10-15 days, 1-4 business day branding on core lines, and kitting with timed-release dispatch for festival, launch and campaign windows
Frequently asked questions
What is the cheapest product in Caps & Hats?▾
Right now Branded Military Cap — Cotton Cadet Style carries the lowest From price in this collection: from AU$4.45 ex-GST. The From price is the unit price at higher quantities; the minimum order is stated on the product. Get the exact unit price for your quantity from its quantity breaks: https://sense2.com.au/product/11785
Branded Military Cap — Cotton Cadet StyleWhat is the fastest product to get branded in Caps & Hats?▾
Branded Military Cap — Cotton Cadet Style has the shortest production window in this collection: 2–3 weeks from artwork approval, from AU$4.45 ex-GST. Production starts once you approve the proof; freight time depends on your destination and is quoted with the order. https://sense2.com.au/product/11785
Branded Military Cap — Cotton Cadet StyleWhich product in Caps & Hats suits executives or a more designed gift?▾
Swiss Peak Cotton-Spandex Six Panel Cap is the premium pick in this collection (from AU$15.30 ex-GST) — the finish Sense2 recommends for leadership teams, board-level clients and milestone gifts. To compare it against the lowest-priced option, ask for both prices at your quantity. https://sense2.com.au/product/201335
Swiss Peak Cotton-Spandex Six Panel CapWhat is the minimum order for branded caps & hats?▾
Minimums start at 50 units in this range; each product states its own minimum order. Unit price depends on quantity, so ask for a stepped quote across the quantities you are weighing up.
How can caps & hats be branded with a logo?▾
The branding methods listed across this range are embroidery and transfer print. Sense2 supplies the finished item with your branding applied as one order; the print area and positions are stated on each product page, and you approve an artwork proof before production starts.
How long does production take for caps & hats?▾
Between 2–3 weeks from artwork approval, depending on the product — each product page states its own production window. Freight time depends on your destination and is quoted with the order.
Can I order a sample of Caps & Hats before placing a full order?▾
Yes — samples are available at AU$17 incl GST each, and we refund the sample cost on orders of 100+ units — so the sample effectively costs nothing once you order. Branded pre-production samples can be quoted on request.
Does the Best Price Guarantee apply to caps & hats?▾
Yes. If you show Sense2 an Australian competitor's advertised price for an identical product, we verify it and match it — the guarantee covers promotional merchandise resellers operating in Australia and excludes clearance, seconds and manufacturer pricing. Details are in our terms.
Can I order caps & hats in Sydney, Melbourne, Brisbane or elsewhere in Australia?▾
Yes — Sense2 supplies caps & hats Australia-wide, including Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra, Gold Coast and Hobart, with dispatch from our production centres and freight quoted for your destination on each order. City pages: https://sense2.com.au/locations/sydney, https://sense2.com.au/locations/melbourne, https://sense2.com.au/locations/brisbane.
What are caps & hats typically used for?▾
Most of this range is chosen for conferences, trade shows and delegate kits. Tell Sense2 the occasion, the recipients and the quantity and we will point you to the right pieces for the brief.
Does promotional headwear actually get kept and used?▾
Promotional headwear generates 4,000 impressions over its lifetime. 64% of consumers would keep a promotional cap or hat for at least a year. 60% would wear it at least once a week. Source: Advertising Specialty Institute (ASI) Global Advertising Impressions Study, 2026/2027 edition (US-consumer findings) — https://media.asicentral.com/resources/AdImpressionStudy/Ad-Impressions-2026.pdf
What's the minimum order for custom caps and hats?▾
Most embroidered caps start at 25-50 units; bucket hats with full-colour sublimation typically start at 50-100. Specialty fabrics like merino beanies or straw hats start at 100. No MOQ on many stock-branded lines for rapid campaign drops.
How long do custom caps and hats take to produce and deliver in Australia?▾
Standard lead time is 10-15 business days from artwork approval. Core cap lines brand in 1-4 business days; 3-5 day express production is available on stocked styles for late briefs. Full-colour sublimation bucket hats run 12-18 business days as the fabric goes through the dye process. Sydney, Melbourne and Brisbane briefs can courier same-week on stocked decorated caps.
What branding methods do you offer on caps and hats?▾
Flat embroidery is our most common method — crisp and durable on cotton twill. 3D puff embroidery lifts a bold logo off the crown beautifully on trucker caps. We also offer woven labels, leather patches, PVC and rubber patches, screen print, heat transfer and full-colour sublimation for edge-to-edge pattern work on bucket hats and rPET styles. Embroidery digitising is a one-time fee around AU$55.
Can I see a sample of a cap or hat before I order?▾
Yes. Samples ship Australia-wide, dispatched within 48 hours from our Sydney warehouse. Pre-production samples with your actual embroidery or sublimation are available on larger runs. After 30 years of headwear briefs, we know crown height, peak curve and stitch density are what people decide on — never the spec sheet alone. Samples are AU$17 incl GST each and credited back on orders of 100+ units — so the sample effectively costs nothing once you order.
Do you offer eco-friendly and recycled caps and hats?▾
Yes. Our eco headwear range includes recycled cotton bucket hats, rPET trucker caps made from recycled plastic bottles, organic cotton dad caps, bamboo-blend styles and hemp blends. GOTS and GRS-certified options are available on request. See our eco-friendly promotional products guide for the full range and certification notes.
Are your caps and hats sun-safe for outdoor work teams?▾
Yes — we stock wide-brim sun hats, legionnaire-style caps with neck flaps, and bucket hats rated to AS/NZS 2604 for UPF sun protection on request. For trades we also offer bump caps, high-vis safety caps and hard-hat liners. Speak with our team about compliance requirements for your site or sector.
Related categories
Ready to build something people will actually keep?
Tell us the moment — the onboarding day, the brand refresh, the conference, the client thank-you — and we’ll shortlist, mock up and deliver. Samples available on request, creative thinking included.
Find it. Love it. Wear it.
Why promotional headwear works — the research
- Promotional headwear generates 4,000 impressions over its lifetime.
- Of consumers would keep a promotional cap or hat for at least a year.
- Would wear it at least once a week.
Source: ASI Global Advertising Impressions Study, 2026/2027 edition (US consumers) · All 19 product families · Compiled by Sense2 from the study's published tables · checked 23 Sept 2026. Category averages from a US consumer survey, not a forecast for any one product or campaign. Research provided by the Advertising Specialty Institute, ©2026.. Figures quoted as published; we do not adjust them.
Branded caps & hats live a long time on a recipient's desk, in their bag or on their wall. The right ones become daily reminders of your brand — every glance is a brand moment, every use a tiny reminder that your logo or tagline made an impression worth keeping. Top-searched caps & hats briefs: custom hats australia, custom caps australia, custom caps — all produced as custom-branded promo merchandise, printed marketing swag, corporate giveaways and logo-stamped gifts.
Explore related categories
Popular companion categories for conference swag, event giveaways and corporate-gift briefs: sweatbands, sunscreenand apparel and clothing — produced as custom-branded promo merchandise with your logo printed, embroidered or engraved. Creative branding, woven through every piece.
The Sense2 Edit
You may also like
The 100 Best — Australia
Phone Wallets
Cozy Magnetic Phone Wallet & Stand
From AU$11.31 ex GSTMOQ 50
Wireless Chargers
Puck 3-in-1 Magnetic Wireless Charger
From AU$18.03 ex GSTMOQ 100
Earphones and Head Phones
Loop Open-Ear Bluetooth Earbuds
From AU$15.50 ex GSTMOQ 50
Power Banks
Axial Solid State Magnetic Power Bank
From AU$36.87 ex GSTMOQ 50